Custom Square Head Flange Screw with Milled Barrel Nut
Bespoke Fasteners Project Overview
Victory Fasteners was approached to produce a bespoke Square Head Flange Screw with Milled Barrel Nut to fulfil a client's specific design requirements. This project highlights our capacity for in-house, single-source production and our expertise in custom-engineered fasteners, produced from initial concept through to final delivery.
Client Requirements
The client required a small batch of 150 pieces of a high strength fastening solution, crafted to precise drawing specifications. The materials specified were 10.9-grade stainless steel for its excellent tensile strength and durability, ideal for high-stress applications.
Solution & Process
Our team undertook a full assessment of the client’s design, ensuring that the engineering parameters were fully compatible with our in-house manufacturing processes. The project involved:
- Turning from Bar Stock: Using raw 10.9 stainless steel, the flange screws were precision-turned from bar stock, adhering to exact measurements as per the client’s design.
- In-House Milling and Threading: Both the screw and milled barrel nut underwent further custom milling and threading, each process completed on-site. This allowed us to maintain stringent quality control and adapt swiftly to any adjustments.
- Custom Engineering to Specification: Every stage of the process was verified against the client’s drawings, ensuring that each component met the precise tolerances required for the application.
Outcome
Victory Fasteners delivered a reliable, robust fastening solution fully compliant with the client’s specifications. By managing each phase within our facility, we achieved optimal production efficiency, shortened lead times, and ensured consistency across the batch. This case underscores Victory Fasteners’ commitment to providing single-source, high-quality engineered solutions for custom fastening needs.